IntelliCheck®2

Overfill Prevention and Retained Product System

***Important notice – Customers who require an FM approved version (North & Central America), should order the new IntelliCheck®3 System which is a direct replacement and does not require any re-wiring of existing tank trailers.

See Intellicheck®3

  • On-board system monitors and displays overfill prevention, retained product, and fault condition status for safe loading and ease of troubleshooting
  • Features Dynacheck®, automatic and continuous self-checking circuitry for fail-safe operation
  • Upon detection of a static condition, the IntelliCheck®2 system shuts down its outputs and ceases loading operation
  • Retained Product Monitoring feature helps prevent product mixing and requires driver acknowledgement of retained product before loading can occur

Overfill Prevention

  • High-level detection in each vehicle compartment, using either Scully 2-Wire or 5-Wire sensors
  • System shutdown within one-half second of high-level or fault condition detection
  • Individual sensor indicators for static conditions such as “wet” sensor or operational faults 

Dynacheck® Safety

  • Complete automatic and continuous checking of all system components for static operation
  • Complete system diagnostics
  • Visual indication of Dynacheck® self-checking, sensor status and fault conditions
  • Indicator for auxiliary switch operation, such as vapor interlock
  • Loading rack connection indicators

Retained Product Monitoring

  • Retained product detection using Two-Wire Optic Sensors
  • Loading “lock-out” feature if vehicle returns with product
  • Driver must press retained product acknowledge button for loading to occur
  • Helps prevent product mixing
  • Warns against overfilling of vehicle compartments

Advanced Optic Sensing

  • Scully optic sensors are used as the “eyes” of the Intellicheck®2 to determine loading status
  • Each sensor is independently monitored and tested up to 30 times per second
  • Withstands extreme road and temperature conditions
  • IntelliCheck Kits include Scully sensors—the most reliable sensors in the market with  nearly double the warranty of any other sensor

 

Part Numbers listed below are for FM approved Products, for ATEX approved products please contact Scully at sales@scully.com for ordering information.

OVERFILL AND RETAINED – 2-Wire System Kits

Each system kit includes an on-board monitor, the appropriate number of 2-Wire Optic Overfill and Retained sensors for each compartment, installation accessories including the proper length and number of conductors of color-coded cable, 60 crimp-on connectors, 32 compression fittings, and one 1⁄2-ampere fuse with holder.

For kits that include a Ground Bolt, T.I.M.®, Ground Bolt, T.I.M.® Truck ID Module, and Duo Cept™ Socket in the System Kit, call Scully for part numbers at 1-800-272-8559 or sales@scully.com.

# of Compartments Cable Type 7” Standard Sensor Part# 12” Extended Sensor Part#
1 7 Conductor/200 ft. 08361L1 08971L1
2 7 Conductor/200 ft. 08362L1 08972L1
3 7 Conductor/200 ft. 08363 1 08973L1
4 7 Conductor/200 ft. 08364L1 08974L1
5 7 Conductor/200 ft. 08365L1 08975L1
6 7 Conductor/200 ft. 08366L1 08976L1
7 11 Conductor/200 ft. 08382L1 08977L1
8 11 Conductor/200 ft. 08383L1 0897L1

OVERFILL ONLY – 2-Wire System Kits

Each system kit includes an on-board monitor, the appropriate number of 2-Wire Optic Overfill Sensors for each compartment, installation accessories including the proper length and number of conductors of color coded cable, 30 crimp-on connectors, 16 compression fittings, and one 1⁄2-ampere fuse with holder.

For kits that include a Ground Bolt, T.I.M.® Truck ID Module, and Duo Cept™ Socket in the System Kit, call Scully for part numbers at 1-800-272-8559 or sales@scully.com.

# of Compartments Cable Type 7” Standard Sensor Part# 12” Extended Sensor Part#
1 7 Conductor/100 ft. 08251L1 08961L1
2 7 Conductor/100 ft. 08352L1 08962L1
3 7 Conductor/100 ft. 08353L1 08963L1
4 7 Conductor/100 ft. 08354L1 08964L1
5 7 Conductor/100 ft. 08355L1 08965L1
6 7 Conductor/100 ft. 08356L1 08966L1
7 11 Conductor/100 ft. 08380L1 08967L1
8 11 Conductor/100 ft. 08381L1 08968L1

ACCESSORIES – INSTALLATION KIT

Intellicheck2 Installation Kit for 2-Wire Overfill Sensors, includes: 100′ of 7- Conductor Color-coded Cable, 30 Crimp-on Connectors, 16 Compression Fittings, and On/Off Switch

Part# Description
 08371 Intellicheck2 Installation Kit for 2-Wire Overfill Sensors, 100′ of 7-Conductor Color-coded Cable, 30 Crimp-on Connectors, 16 Compression Fittings, and On/Off Switch
 08372 Intellicheck2 Installation Kit for 2-Wire Overfill/Retained Sensors, 200′ of 7-Conductor Color-coded Cable, 60 Crimp-on Connectors, 32 Compression Fittings, and On/Off Switch
 08367 Intellicheck2 Installation Kit for Overfill and Retained System with 5-Wire Overfill Sensors, 200′ of 11-Conductor Color-coded Cable, 60 Crimp-on Connectors, 32 Compression Fittings, and On/Off Switch
 08369 Intellicheck2 Installation Kit for Overfill System with 5-Wire Overfill Sensors, 100′ of 11-Conductor Color-coded Cable, 30 Crimp-on Connectors, 16 Compression Fittings, and On/Off Switch

INTELLICHECK CONTROL UNIT & REPLACEMENT PARTS

part# Description
 09109 IntelliCheck®2 Overfill Monitor
 09107 IntelliCheck®2 Overfill and Retained Monitor

 

Temperature Range Operating: -40° to +140° F (-40° to +60° C)
Storage: -50° to +185° F (-45° to +85° C)
Wiring Entry Holes: 1/2 NPT for FM models
Input Voltage: 11.5 – 28
Sensor Inputs Overfill: Scully Two-Wire Optic Sensors (SP-TO) or Scully Five-Wire Optic Sensors (SP-FU)
Retained: Scully Two-Wire Optic Sensors (SP-IR)
Response Time: Less than half a second maximum after detection of wet sensor or fault condition
Weight: 6.5 lbs. (2.9 kg.)

Scully Signal